Kia Rio: Engine Electrical System

Kia Rio 2017-2020 YB Service Manual / Engine Electrical System

Specifications
Specification
Ignition System

Ignition Coil

Item
Specification
Rated Voltage (V)
12
Operation Voltage (V)
5 - 16

Item
Specification
Engine Speed (RPM)
1000
2000
3000
4000
5000
6000
Dwell Time (ms)
3.82
2.61
2.27
1.93
1.79
1.6
Secondary Coil Voltage (kV)
32 ↑
32 ↑
31 ↑
30 ↑
29 ↑
27 ↑

Spark plug

Item
Specification
Type
SILKR6C10E
Gap
0.9 - 1.0 mm
(0.0354 - 0.0394in.)
Electrode Material
Iridium

Condenser

Item
Specification
Capacitance (uF)
0.47 [1KHz]
Insulation resistance (MΩ)
1,000 [DC 500 V/1 Min]

Charging System

Alternator

▷ 13.5V, 90A

Item
Specification
Rated voltage
13.5V, 90A
Speed in use
1,000 - 18,000 rpm
Voltage regulator
IC Regulator built-in type
Regulator Setting Voltage (Internal mode)
14.55 ± 0.3V
Connector
3 Pin (C, FR, L)

▷ 13.5V, 130A

Item
Specification
Rated voltage
13.5V, 130A
Speed in use
1,000 - 18,000 rpm
Voltage regulator
IC Regulator built-in type
Regulator Setting Voltage (Internal mode)
14.55 ± 0.3V
Connector
3 Pin (C, FR, L)
Pully Type
OAP

Battery

▷ AGM60L-DIN

Item
Specification
Capacity [20HR/5HR] (AH)
60/48
Cold Cranking Amperage (A)
640 (SAE) / 640(EN)
Reserve Capacity (Min)
100

  

Model type description

Cold Cranking Ampere (CCA): Cold Cranking Amps is a rating used in the battery industry to define a battery's ability to start an engine in cold temperatures.

The rating is the number of amps a new, fully charged battery can deliver at -18 °C(-0.4 °F) for 30 seconds, while maintaining a voltage of at least 7.2 volts for a 12 volt battery.

The higher the CCA rating, the greater the starting power of the battery.

RESERVE CAPACITY (RC) : Reserve Capacity is a battery industry rating, defining a battery's ability to power a vehicle with an inoperative alternator or fan belt.

The rating is the number of minutes a battery at 26.7 °C(80 °F) can be discharged at 25 amps and maintain a voltage of 10.5 volts for a 12 volt battery.

The higher the reserve rating, the longer your vehicle can operate should your alternator or fan belt fail.

  

BCI Type

Capacity
(5HR/20HR)
Length
Width
Height
Total Height
L (mm)
W (mm)
T (mm)
TH (mm)
28/35
188 - 192
126 - 130
198 - 202
218 - 222
32/40
194 - 198
133 - 137
199 - 203
223 - 227
36/45
203 - 207
173 - 177
200 - 204
221 - 225
44/55
213 - 217
173 - 177
198 - 202
218 - 222
48/60
228 - 232
173 - 177
200 - 204
221 - 225
54/68
258 - 262
173 - 177
198 - 202
220 - 224
56/70
258 - 262
173 - 177
198 - 202
223 - 227
64/80
274 - 278
170 - 174
198 - 202
221 - 225
70/88
349 - 353
172 - 176
186 - 200
183 - 187
72/90
300 - 304
170 - 174
200 - 204
221 - 225
76/95
294 - 298
172 - 176
198 - 202
220 - 224
80/100
326 - 330
170 - 174
203 - 207
225 - 229

DIN Type

Capacity
(5HR/20HR)
Length
Width
Height
Total Height
L (mm)
W (mm)
T (mm)
TH (mm)
36/45
205 - 207
173 - 175
164 - 168
188 - 190
48/60
205 - 207
173 - 175
164 - 168
188 - 190
54/68
205 - 207
173 - 175
164 - 168
188 - 190
64/80
205 - 207
173 - 175
164 - 168
188 - 190
72/90
205 - 207
173 - 175
164 - 168
188 - 190
80/100
205 - 207
173 - 175
164 - 168
188 - 190
88/110
205 - 207
173 - 175
164 - 168
188 - 190

AGM DIN Type

Capacity
(5HR/20HR)
Length
Width
Height
Total Height
L (mm)
W (mm)
T (mm)
TH (mm)
40/50
205 - 207
173 - 175
164 - 168
188 - 190
48/60
227 - 229
173 - 175
164 - 168
188 - 190
56/70
276 - 278
173 - 175
164 - 168
188 - 190
64/80
312 - 314
173 - 175
164 - 168
188 - 190
72/90
351 - 353
173 - 175
164 - 168
188 - 190
84/105
392 - 394
173 - 175
164 - 168
188 - 190

Starting System

Starter

▷12V, 1.2kW : ISG only

Item
Specification
Rated voltage
12 V, 1.2 kW
The number of pinion teeth
13
Performance
[No-load, 11.5 V]
Ampere
Max. 117 A
Speed
Min. 3,200 rpm

▷12V, 0.9kW : NON- ISG

Item
Specification
Rated voltage
12 V, 0.9 kW
The number of pinion teeth
11
Performance
[No-load, 11.5 V]
Ampere
Max. 85 A
Speed
Min. 3,300 rpm

Tightening Torques

Item
N·m
kgf·m
lb·ft
Ignition coil mounting bolt
9.8 - 11.8
1.0 - 1.2
7.2 - 8.7
Spark plug
14.7 - 24.5
1.5 - 2.5
10.9 - 18.1
Condenser mounting nut / bolt
9.8 - 11.8
1.0 - 1.2
7.2 - 8.7
Alternator upper mounting bolt
19.6 - 26.5
2.0 - 2.7
14.5 - 19.5
Alternator lower mounting bolt
29.4 - 41.2
3.0 - 4.2
21.7 - 30.4
Alternator bracket mounting bolt
19.6 - 26.5
2.0 - 2.7
14.5 - 19.5
Battery positive (+) terminal tightening nut
7.8 - 9.8 
0.8 - 1.0
5.2 - 8.7
Battery negative ( -) terminal tightening nut
3.9 - 5.9
0.4 - 0.6
2.9 - 4.3
Battery mounting bracket mounting bolt
8.8 - 13.7
0.9 - 1.4
6.5 - 10.1
Battery tray mounting bolt
8.8 - 13.7
0.9 - 1.4
6.5 - 10.1
Battery sensor cable mounting bolt
10.8 - 13.7
1.1 - 1.4
7.9 - 10.1
Starter mounting bolt
49.0 - 63.7
5.0 - 6.5
36.1 - 47.0

Special service tools
Special Service Tools

Tool Name / Number
Illustration
Description
Alternator pulley remover wrench
09373-27000

Used for removing / installing alternator pulley

Timing Chain
Components and components location Components 1. Timing chain 2. Timing chain cam guide 3. Timing chain guide 4. Timing chain crank guide 5. Timing ch ...

Charging System
Components and components location Components ① ECM ② Battery ③ Alternator ④ Starter ⑤ Instrument Cluster ⑥ Ignition switch or start/stop button ⑦ Battery s ...

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