Kia Rio: Engine Electrical System

Kia Rio 2017-2023 YB Service Manual / Engine Electrical System

Specifications

Specification
Ignition System

Ignition Coil

Item
Specification
Rated Voltage (V)
12
Operation Voltage (V)
5 - 16

Item
Specification
Engine Speed (RPM)
1000
2000
3000
4000
5000
6000
Dwell Time (ms)
3.82
2.61
2.27
1.93
1.79
1.6
Secondary Coil Voltage (kV)
32 ↑
32 ↑
31 ↑
30 ↑
29 ↑
27 ↑

Spark plug

Item
Specification
Type
SILKR6C10E
Gap
0.9 - 1.0 mm
(0.0354 - 0.0394in.)
Electrode Material
Iridium

Condenser

Item
Specification
Capacitance (uF)
0.47 [1KHz]
Insulation resistance (MΩ)
1,000 [DC 500 V/1 Min]

Charging System

Alternator

▷ 13.5V, 90A

Item
Specification
Rated voltage
13.5V, 90A
Speed in use
1,000 - 18,000 rpm
Voltage regulator
IC Regulator built-in type
Regulator Setting Voltage (Internal mode)
14.55 ± 0.3V
Connector
3 Pin (C, FR, L)

▷ 13.5V, 130A

Item
Specification
Rated voltage
13.5V, 130A
Speed in use
1,000 - 18,000 rpm
Voltage regulator
IC Regulator built-in type
Regulator Setting Voltage (Internal mode)
14.55 ± 0.3V
Connector
3 Pin (C, FR, L)
Pully Type
OAP

Battery

▷ AGM60L-DIN

Item
Specification
Capacity [20HR/5HR] (AH)
60/48
Cold Cranking Amperage (A)
640 (SAE) / 640(EN)
Reserve Capacity (Min)
100

  
•

Model type description

•

Cold Cranking Ampere (CCA): Cold Cranking Amps is a rating used in the battery industry to define a battery's ability to start an engine in cold temperatures.

–

The rating is the number of amps a new, fully charged battery can deliver at -18 °C(-0.4 °F) for 30 seconds, while maintaining a voltage of at least 7.2 volts for a 12 volt battery.

–

The higher the CCA rating, the greater the starting power of the battery.

•

RESERVE CAPACITY (RC) : Reserve Capacity is a battery industry rating, defining a battery's ability to power a vehicle with an inoperative alternator or fan belt.

–

The rating is the number of minutes a battery at 26.7 °C(80 °F) can be discharged at 25 amps and maintain a voltage of 10.5 volts for a 12 volt battery.

–

The higher the reserve rating, the longer your vehicle can operate should your alternator or fan belt fail.

  

BCI Type

Capacity
(5HR/20HR)
Length
Width
Height
Total Height
L (mm)
W (mm)
T (mm)
TH (mm)
28/35
188 - 192
126 - 130
198 - 202
218 - 222
32/40
194 - 198
133 - 137
199 - 203
223 - 227
36/45
203 - 207
173 - 177
200 - 204
221 - 225
44/55
213 - 217
173 - 177
198 - 202
218 - 222
48/60
228 - 232
173 - 177
200 - 204
221 - 225
54/68
258 - 262
173 - 177
198 - 202
220 - 224
56/70
258 - 262
173 - 177
198 - 202
223 - 227
64/80
274 - 278
170 - 174
198 - 202
221 - 225
70/88
349 - 353
172 - 176
186 - 200
183 - 187
72/90
300 - 304
170 - 174
200 - 204
221 - 225
76/95
294 - 298
172 - 176
198 - 202
220 - 224
80/100
326 - 330
170 - 174
203 - 207
225 - 229

DIN Type

Capacity
(5HR/20HR)
Length
Width
Height
Total Height
L (mm)
W (mm)
T (mm)
TH (mm)
36/45
205 - 207
173 - 175
164 - 168
188 - 190
48/60
205 - 207
173 - 175
164 - 168
188 - 190
54/68
205 - 207
173 - 175
164 - 168
188 - 190
64/80
205 - 207
173 - 175
164 - 168
188 - 190
72/90
205 - 207
173 - 175
164 - 168
188 - 190
80/100
205 - 207
173 - 175
164 - 168
188 - 190
88/110
205 - 207
173 - 175
164 - 168
188 - 190

AGM DIN Type

Capacity
(5HR/20HR)
Length
Width
Height
Total Height
L (mm)
W (mm)
T (mm)
TH (mm)
40/50
205 - 207
173 - 175
164 - 168
188 - 190
48/60
227 - 229
173 - 175
164 - 168
188 - 190
56/70
276 - 278
173 - 175
164 - 168
188 - 190
64/80
312 - 314
173 - 175
164 - 168
188 - 190
72/90
351 - 353
173 - 175
164 - 168
188 - 190
84/105
392 - 394
173 - 175
164 - 168
188 - 190

Starting System

Starter

▷12V, 1.2kW : ISG only

Item
Specification
Rated voltage
12 V, 1.2 kW
The number of pinion teeth
13
Performance
[No-load, 11.5 V]
Ampere
Max. 117 A
Speed
Min. 3,200 rpm

▷12V, 0.9kW : NON- ISG

Item
Specification
Rated voltage
12 V, 0.9 kW
The number of pinion teeth
11
Performance
[No-load, 11.5 V]
Ampere
Max. 85 A
Speed
Min. 3,300 rpm

Tightening Torques

Item
N·m
kgf·m
lb·ft
Ignition coil mounting bolt
9.8 - 11.8
1.0 - 1.2
7.2 - 8.7
Spark plug
14.7 - 24.5
1.5 - 2.5
10.9 - 18.1
Condenser mounting nut / bolt
9.8 - 11.8
1.0 - 1.2
7.2 - 8.7
Alternator upper mounting bolt
19.6 - 26.5
2.0 - 2.7
14.5 - 19.5
Alternator lower mounting bolt
29.4 - 41.2
3.0 - 4.2
21.7 - 30.4
Alternator bracket mounting bolt
19.6 - 26.5
2.0 - 2.7
14.5 - 19.5
Battery positive (+) terminal tightening nut
7.8 - 9.8 
0.8 - 1.0
5.2 - 8.7
Battery negative ( -) terminal tightening nut
3.9 - 5.9
0.4 - 0.6
2.9 - 4.3
Battery mounting bracket mounting bolt
8.8 - 13.7
0.9 - 1.4
6.5 - 10.1
Battery tray mounting bolt
8.8 - 13.7
0.9 - 1.4
6.5 - 10.1
Battery sensor cable mounting bolt
10.8 - 13.7
1.1 - 1.4
7.9 - 10.1
Starter mounting bolt
49.0 - 63.7
5.0 - 6.5
36.1 - 47.0

Special service tools

Special Service Tools

Tool Name / Number
Illustration
Description
Alternator pulley remover wrench
09373-27000

Used for removing / installing alternator pulley

Components and components location Components 1. Timing chain 2. Timing chain cam guide 3. Timing chain guide 4.

Components and components location Components ① ECM ② Battery ③ Alternator ④ Starter ⑤ Instrument Cluster ⑥ Ignition switch or start/stop button ⑦ Battery sensor ⑧ Hood switch Description and operation Description The charging system included a battery, an alternator with a built-in regulator, and the charging indicator light and wire.

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