Kia Rio: Driveshaft and axle
Kia Rio 2017-2024 YB Service Manual / Driveshaft and axle
Specifications
| Specification |
|
Engine |
T/M |
Joint type |
Max. permissible angle |
||
|
Outer |
Inner |
Outer |
Inner |
||
|
Gasoline 1.2 |
MT |
BJ#79 |
TJ#79 |
46.5° |
23° |
|
Gasoline 1.4 |
MT / AT |
BJ#82 |
TJ#82 |
46.5° |
23° |
|
Gasoline 1.0 |
MT |
BJ#82 |
TJ#82 |
46.5° |
23° |
|
Diesel 1.4 |
7DCT / MT |
BJ#87 |
TJ#87 |
46.5° |
23° |
| Tightening torque |
|
Item |
N·m |
kgf·m |
lb·ft |
|
|
Front |
Tire wheel hub nuts |
107.9 - 127.5 |
11.0 - 13.0 |
79.6 - 94.0 |
|
Driveshaft caulking nut |
274.6 - 294.2 |
28.0 - 30.0 |
202.5 - 217.0 |
|
|
Strut assembly to knuckle |
98.1 - 117.7 |
10.0 - 12.0 |
72.3 - 86.8 |
|
|
Lower arm to knuckle |
58.8 - 70.6 |
6.0 - 7.2 |
43.4 - 52.1 |
|
|
Tie rod end ball joint nut |
22.6 - 33.3 |
2.3 - 3.4 |
16.6 - 24.5 |
|
|
Front caliper to knuckle |
78.4 - 98.0 |
8.0 - 10.0 |
57.8 - 72.3 |
|
|
Front disc fixing screw |
4.9 - 5.9 |
0.5 - 0.6 |
3.6 - 4.3 |
|
|
Wheel speed sensor mount bolt |
7.8 - 11.8 |
0.8 - 1.2 |
5.8 - 8.7 |
|
|
Rear |
Tire wheel hub nuts |
107.9 - 127.5 |
11.0 - 13.0 |
79.6 - 94.0 |
|
Rear caliper to torsion beam axle |
63.7 - 73.5 |
6.5 - 7.5 |
47.0 - 54.0 |
|
|
Rear herb bearing to torsion beam axle |
49.0 - 58.8 |
5.0 - 6.0 |
236.1 - 43.3 |
|
|
Rear disc fixing screw |
4.9 - 5.9 |
0.5 - 0.6 |
3.6 - 4.3 |
|
|
Parking brake cable & wheel speed sensor bracket |
8.8 - 13.7 |
0.9 - 1.4 |
6.5 - 10.1 |
|
| Lubricants |
|
Engine |
Joint |
Lubricants |
Quantity |
|
Gasoline 1.2 (MT) |
BJ |
GRB006 |
80 - 90 g |
|
TJ |
SH06-VX21 |
100 - 110 g |
|
|
Gasoline 1.4 (MT / AT) Gasoline 1.0 (MT) |
BJ (RH) |
GRB006 |
80 - 90 g |
|
TJ (RH) |
SH06-VX21 |
110 - 120 g |
|
|
BJ (LH) |
GRB006 |
80 - 90 g |
|
|
TJ (LH) |
SH06-VX21 |
115 - 125 g |
|
|
Diesel 1.4 (MT) |
BJ (RH) |
GRB006 |
100 - 110 g |
|
TJ (RH) |
SH06-VX21 |
140 - 150 g |
|
|
BJ (LH) |
GRB006 |
100 - 110 g |
|
|
TJ (LH) |
SH06-VX21 |
135 - 145 g |
Special service tools
| Special Service Tools |
|
Tool Name / Number |
Illustration |
Description |
|
Lower arm ball joint remover 0K545-A9100 |
|
Used for removing the ball joint |
|
Ball joint puller 09568-34000 |
|
Remove the ball joint |
|
Puller 09495-33000 |
|
Used for removal of spider assembly from a drive shaft |
|
Band installer 09495-3K000 |
|
Used for installing ear type boot band |
|
Band installer 09495-39100 |
|
Used for installing huke type boot band |
Troubleshooting
| Troubleshooting |
|
Symptom |
Expected cause |
Countermeasure |
|
Leaning phenomenon of vehicle |
Defect on front suspension and steering. |
Adjust or replace |
|
Wheel bearing burning |
Replace |
|
|
Vibration |
Over abrasion, separation, damaged or bended on drive shaft |
Replace |
|
Wheel bearing separation |
Replace |
|
|
shimmy |
Inappropriated wheel balance |
Adjust or replace |
|
Combination of front suspension and steering |
Adjust or replace |
|
|
Noise |
Over worned out, damaged or bended |
Replace |
|
Noise on connecting part of drive shaft and hub while driving straight,
back or curve (Clicking or Creaking noise) |
Adjust hub nut fastening or replace inner washer |
|
|
Noise from inner side of shaft while driving curve (Repeated tapping noise)
|
Replace |
|
|
Friction noise on drive shaft boots (Sticky noise) |
Clean and apply fluorine lubricant |
|
|
Damaged or burnt of drive shaft damper (Booming noise) |
Replace damper kit |
|
|
Hub nut has got loosen |
Adjust |
|
|
Trouble on the front suspension and steering |
Adjust or replace |
|
|
Disk fixing bolt has got loosen |
Adjust |
|
|
Noise on wheel bearing while driving (Whir noise) |
Replace |
|
|
Wheel bearing has separation, contacted surface of flange burnt |
Replace |
|
|
Leakage |
Leakage of grease on drive shaft boots (partial parts replacement when inboard
side boots has leakage) |
Replace |
|
Rust |
corrosion on nonpainting area (Not a problem for functioning) |
Explain to customer it is normal |
|
ABS warning lamp illuminated |
Loosen assembly on wheel bearing sensor and sensor cable |
Adjust |
|
Foreign substance on wheel bearing sensor assembly area (connector) |
Cleaning |
|
|
Communication trouble (KDS inspection and trouble code deletion) |
Adjust |
Valve Body
Description and operation
Description
The valve body is essential to automatic transaxle control and consists of various
valves used to control the oil feed from the oil pump. Specific ...
Front Hub / Knuckle
Components and components location
Components
1. Front disc
2. Dust cover
3. Knuckle
Repair procedures
Removal
1.
Remov ...
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