Kia Rio: Fuel Delivery System / Filler-Neck Assembly

Kia Rio 2017-2023 YB Service Manual / Engine Control / Fuel System / Fuel Delivery System / Filler-Neck Assembly

Repair procedures

Removal
1.

Open the fuel filler door and then remove the filler-neck mounting bolts (A).

Filler-neck assembly mounting bolt:

7.8 ~ 11.8 N.m (0.8 ~ 1.2 kgf.m, 5.8 ~ 8.7 lb-ft)

2.

Left the vehice.

3.

Remove the rear-LH wheel, tire, and the inner wheel house.

4.

Disconnect the fuel filler hose (A), the leveling hose (B) and the ventilation hose (C).

5.

Remove the filler-neck assembly from the vehicle after removing the bracket intallation bolt (A).

Filler-neck assembly bracket mounting bolt:

7.8 ~ 11.8 N.m (0.8 ~ 1.2 kgf.m, 5.8 ~ 8.7 lb-ft)

Installation
1.

Installation is reverse of removal.

    Repair procedures Removal 1. Remove the fuel pump. (Refer to Fuel Delivery System - "Fuel Pump") 2.

    Repair procedures Removal 1. Release the residual pressure in fuel line. (Reter to Fuel Delivery System - "Release Residual Pressure in Fuel Line") 2.

    Other information:

    Kia Rio 2017-2023 YB Service Manual: Vanity Lamp

    Repair procedures Removal 1. Disconnect the negative (-) battery terminal. 2. Detach the vanity lamp (A) using a flat-tip screwdriver. 3. Disconnect the vanity lamp connector (A).

    Kia Rio 2017-2023 YB Service Manual: Rear Wiper Motor

    Repair procedures Inspection Rear Wiper Motor 1. Remove the connector from the rear wiper motor. 2. Connect positive (+) battery cables to terminal 4 and negative (-) battery cables to terminal 3 respectively.

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