Kia Rio: Lubrication System / Oil Pan
Components and components location
1. Oil screen O-ring
2. Oil screen
3. Oil pan
|
4. Drain plug gasket
5. Drain plug
|
Repair procedures
1. |
Remove the engine room under cover.
(Refer to Engine And Transaxle Assembly - "Engine Room Under Cover")
|
2. |
Drain engine oil.
(Refer to Lubrication System - "Engine Oil")
|
3. |
Remove the oil pan (A).
Insert the blade of SST (09215-3C000) between the ladder frame and the
oil pan. Cut off applied sealer and remove the oil pan.
•
|
Insert the SST between the ladder frame and the oil pan
by tapping it with a plastic hammer in the direction of
(1) arrow.
|
•
|
After tapping the SST with a plastic hammer along the
direction of (2) arrow around more than 2/3 edge of the
oil pan, remove it from the oil pan.
|
•
|
Do not turn over the SST abruptly without tapping. It
be result in damage of the SST.
|
•
|
Be careful not to damage the contact surfaces of ladder
frame and oil pan.
|
|
|
4. |
Remove the oil screen (A).
|
1. |
Install the oil screen (A), with a new O-ring.
Tighten the bolts with the order blow.
Tightening torque :
9.8 - 11.8 N·m (1.0 - 1.2 kgf·m, 7.2 - 8.7 lb·ft)
|
Before installing the oil screen, apply a coat of engine oil
to the O-ring.
|
|
2. |
Install the lower oil pan.
(1) |
Using a gasket scraper, remove all the old packing material from
the gasket surfaces.
|
(2) |
Before assembling the oil pan, the liquid sealant TB1217H or
LT5900H should be applied on lower oil pan.The part must be assembled
within 5 minutes after the sealant was applied.
Bead width : 3.0 - 4.0 mm (0.12 - 0.16 in)
|
• |
Clean the sealing face before assembling two
parts.
|
• |
Remove harmful foreign materials on the sealing
face before applying sealant.
|
• |
When applying sealant gasket, sealant must not
protrude into the inside of oil pan.
|
• |
To prevent leakage of oil, apply sealant gasket
to the inner threads of the bolt holes.
|
|
|
|
3. |
Install the lower oil pan (A).
Tightening torque :
9.8 - 11.8 N·m (1.0 - 1.2 kgf·m, 7.2 - 8.7 lb·ft)
|
Uniformly tighten the bolts in several passes.
After assembly, wait at least 30 minutes before filling the engine
with oil.
Always use a new drain plug gasket.
|
|
4. |
Refill engine with engine oil.
|
Repair procedures
Removal and Installation
1.
Disconnect the oil pressure switch connector (A) and then remove the
oil pressure switch (B).
Tighte ...
Repair procedures
Removal and Installation
1.
Remove the oil level gauge (A).
2.
Remove the intake manifold.
(Refer to Intake And Exhaust ...
Other information:
Specifications
Specification
Item
Specification
Rated Voltage (V)
12
Operation Voltage (V)
5 - 16
Item
Specification
Engine Speed (RPM)
...
The following items must be serviced more frequently on cars normally used under
severe driving conditions. Refer to the chart below for the appropriate maintenance
intervals.
R : Replace
I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
Severe driving cond ...