Kia Rio: Intake And Exhaust System / Exhaust Manifold

Components and components location

Components

1. Exhaust manifold gasket
2. Exhaust manifold
3. Exhaust manifold stay
4. Heat protector

Repair procedures

Removal and Installation
1.

Disconnect the negative battery terminal.

2.

Disconnect the oxygen sensor connector (A).

3.

Remove the front muffler.

(Refer to Intake And Exhaust System - "Muffler")

4.

Remove the exhaust manifold stay (A).

Tightening torque :

39.2 - 49.0 N·m (4.0 - 5.0 kgf·m, 28.9 - 36.2 lb·ft)

5.

Remove the heat protector (A).

Tightening torque :

8.8 - 10.8 N·m (0.9 - 1.1 kgf·m, 6.5 - 7.9 lb·ft)

6.

Remove the exhaust manifold (A).

Tightening torque :

29.4 - 34.3 N·m (3.0 - 3.5 kgf·m, 21.7 - 25.3 lb·ft)

7.

Remove the exhaust manifold gasket (A).

8.

Install in the reverse order of removal.

  

When installing, replace with a new gasket.

When installing the exhaust manifold, tighten the nuts with pre-torque first, and then tighten the nuts with specified torque in the sequence shown.

    Components and components location Components 1. Intake manifold 2. Intake manifold gasket 3. Positive crankcase ventilation (PCV) hose 4.

    Repair procedures Removal and Installation Front Muffler 1. Disconnect the rear oxygen sensor (A). 2.

    Other information:

    Kia Rio 2017-2023 YB Service Manual: Hazard Lamp Switch

    Repair procedures Inspection 1. Check for continuity between terminals. If the continuity is not as specified, replace the hazard lamp switch. No. Description No.

    Kia Rio 2017-2023 YB Service Manual: Parking Assist Sensor

    Components and components location Components Repair procedures Removal 1. Disconnect the negative (-) battery terminal. 2. Remove the rear bumper assembly. (Refer to Body - "Rear Bumper Assembly") 3.

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