Kia Rio: Brake System / Brake Line

Kia Rio 2017-2023 YB Service Manual / Brake System / Brake System / Brake Line

Components and components location

Components

Repair procedures

Removal
1.

Disconnect the brake fluid level switch connector (A) and then remove the reservoir cap.
2.

Remove the front/rear wheel & tire.

Tightening torque:

107.9 - 127.5 N·m (11.0 - 13.0 kgf·m, 79.6 - 94.0 lb·ft)

3.

Remove the brake hose clip (A).
4.

Disconnect the brake tube by loosening the tube flare nut (B).

Tightening torque:

13.7 - 16.7 N·m (1.4 - 1.7 kgf·m, 10.1 - 12.3 lb·ft)

5.

Disconnect the brake hose from the brake caliper by loosening the bolt (A).

Tightening torque:

24.5 - 29.4 N·m (2.5 - 3.0 kgf·m, 18.1 - 21.7 lb·ft)

Inspection
1.

Check the brake tubes for cracks, crimps and corrosion.
2.

Check the brake hoses for cracks, damage and fluid leakage.
3.

Check the brake tube flare nuts for damage and fluid leakage.
4.

Check brake hose mounting bracket for crack or deformation.
Installation
1.

Install in the reverse order of removal.

  

Use a new washer (A) whenever installing.
2.

After installation, bleed the brake system.

(Refer to Brake system - "Brake System")

3.

Check the spilled brake oil.

    Components and components location Components 1. Brake booster assembly 2. Reservoir 3. Master cylinder Repair procedures Removal 1.

    Components and components location Components 1. Brake member assembly 2. Stop lamp switch 3. Pedal assembly Repair procedures Removal 1.

    Other information:

    Kia Rio 2017-2023 YB Service Manual: High Mounted Stop Lamp

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    Kia Rio 2017-2023 YB Service Manual: Power Window Switch

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