Kia Rio: Clutch System / Clutch Master Cylinder

Kia Rio 2017-2023 YB Service Manual / Clutch System / Clutch Master Cylinder

Components and components location

Components

[Gasoline 1.2, 1.4 ]

1. Clutch pedal assembly
2. Ignition lock and clutch switch

3. Master cylinder
4. Clutch tube

[Gasoline 1.0 T-GDI, Diesel 1.4]

1. Clutch pedal assembly
2. Ignition lock and clutch switch
3. Master cylinder

4. Clutch regulator
5. Clutch tube

Repair procedures

Removal

[Gasoline 1.2,1.4]

1.	Turn ignition switch OFF and disconnect the negative (-) battery cable.

2.	Remove the crash pad lower panel. (Refer to Body - "Crash Pad Lower Panel")

3.	Remove the push rod (A).

4.	Remove the air cleaner assembly. G 1.2 MPI (Refer to Engine Mechanical System - " Air Cleaner") G 1.4 MPI (Refer to Engine Mechanical System - " Air Cleaner")

5.	Remove the battery and battery tray. G 1.2 MPI (Refer to Engine Electrical System - "Battery") G 1.4 MPI (Refer to Engine Electrical System - "Battery")

6.	Remove the ECM. G 1.2 MPI (Refer to Engine Control / Fuel System - Engine Control Module (ECM)") G 1.4 MPI (Refer to Engine Control / Fuel System - Engine Control Module (ECM)")

Disconnect the reservoir hose (A) and clutch tube (B) from the clutch master cylinder.

Do not spill brake fluid on the vehicle; it may damage the paint if brake fluid does contact the paint, wash it off immediately with water.

8.	Remove the clutch master cylinder (A) by turning it clockwise.

[Gasoline 1.0 T-GDI, Diesel 1.4]

1.	Turn ignition switch OFF and disconnect the negative (-) battery cable

2.	Remove the crash pad lower panel. (Refer to Body - "Crash Pad Lower Panel")

3.	Disconnect the ignition lock & clutch switch connector.

4.	Remove the push rod.

5.	Remove the air cleaner assembly. D 1.4 U2 TCI (Refer to Engine Mechanical System - " Air Cleaner") G 1.0 T-GDI (Refer to Engine Mechanical System - " Air Cleaner")

6.	Remove the battery and tray. D 1.4 U2 TCI (Refer to Engine Electrical System - "Battery") G 1.0 T-GDI (Refer to Engine Electrical System - "Battery")

7.	Remove the fuel filter. (Diesel vehicle only) D 1.4 U2 TCI (Refer to Engine Control / Fuel System - "Fuel Filter")

8.	Remove the ECM. D 1.4 U2 TCI (Refer to Engine Control / Fuel System - "Engine Control Module (ECM)") G 1.0 T-GDI (Refer to Engine Control / Fuel System - "Engine Control Module (ECM)")

Disconnect the reservoir hose (A) and clutch tube (B) from the clutch master cylinder.

Do not spill brake fluid on the vehicle; it may damage the paint if brake fluid does contact the paint, wash it off immediately with water.

10.	Remove the clutch master cylinder (A) by turning it clockwise.

11.	Loosen the clutch pedal mounting nuts and bolt and then remove the clutch pedal (A).

Installation

1.	Install in the reverse order of removal.

2.	After be equipped, perform bleeding air procedure in clutch release cylinder after pouring the brake fluid. (Refer to Cltuch Release Cylinder - "Adjustment")

❮Clutch Pedal

Components and components location Components [Gasoline 1.2, 1.4 ] 1. Clutch pedal assembly 2. Ignition lock and clutch switch 3.

Regulator❯

Components and components location Componets [Gasoline 1.0 T-GDI, Diesel 1.4] 1.. Clutch pedal assembly 2. Ignition lock and clutch switch 3.

Other information:

Kia Rio 2017-2023 YB Service Manual: Compressor Oil

Repair procedures Oil Specification 1. The HFC-134a system requires synthetic compressor oil (PAG) whereas the R-12 system requires mineral compressor oil. The two oils must never be mixed. 2. Compressor oil (PAG) varies according to compressor model.

Kia Rio 2017-2023 YB Service Manual: Photo Sensor (FATC only)