Kia Rio: Clutch System / Ignition Lock Switch

Kia Rio 2017-2023 YB Service Manual / Clutch System / Ignition Lock Switch

Specifications

Item	Specifications
Working voltage	DC 12.5V
Operating force	Initial position : 0.25 ± 0.15N(0.025 ± 0.015kg, 0.056 ± 0.034lb)
Operating force	Full position : 0.8 ± 0.2 N(0.08 ± 0.02 kgf, 0.579 ± 0.014 lb-ft)
Working temperature	-40°C to 80°C (-40°F to 176°F)

Description and operation

Description

–	Ignition lock switch is mounted on the clutch pedal.

–	Ignition lock switch is operated when you press the clutch pedal.

–	If the clutch pedal is not pressed down, the engine is not started.

Repair procedures

Inspection

Component Inspection

1.	Remove the clutch & ignition lock switch.

2.	Rotate the switch lever to the direction of the arrow to check the operating point (A).

Removal

1.	Turn ignition switch OFF and disconnect the negative (-) battery cable.

2.	Disconnect the ignition lock switch connector (A).

3.	Remove the ignition lock and clutch switch (B).

Installation

Install in the reverse order of removal.

A.	Fixing the clutch pedal end of (B).

B.	Lightly tighten the bolt after the fixed to the clutch pedal hook to the switch lever.

Turn the ignition lock switch lever in OFF → ON position and then tighten the bolts (A) with specified torque.

Clutch pedal operating stroke (B)

Gasoline 1.2 / 1.4 : 121.8 mm ± 7.7 mm (4.7953 ± 0.3031 in.)

Gasoline 1.0 T-GDI : 126.2 mm ± 7.7 mm (4.9685 ± 0.3031 in.)

Diesel U2 1.4 : 130.5 mm ± 7.7 mm (5.1378 ± 0.3031 in.)

Tightening torque :

2.0 - 3.9 N·m (0.2 - 0.4 kg·m, 1.4 - 2.9 lb·ft)

❮Clutch Cover And Disc

Components and components location Components 1. Clutch release fork 2. Clutch cover assembly 3. Clutch disk assembly 4.

Clutch Switch❯

Specifications Specifications Item Specifications Working voltage DC 12.5V Operating force Initial position : 0.

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