Kia Rio: ESC (Electronic Stability Control) System / Rear Wheel Speed Sensor

Kia Rio 2017-2020 YB Service Manual / Brake System / ESC (Electronic Stability Control) System / Rear Wheel Speed Sensor

Components and components location
Components

Drum type

Disc type

Repair procedures
Removal
1.

Remove the rear wheel & tire.

Tightening torque:

107.9 - 127.5 N·m (11.0 - 13.0 kgf·m, 79.6 - 94.0 lb·ft)

2.

Disconnect the rear wheel speed sensor.

3.

Loosen the nut (A) and bolt (B).

Tightening torque:

(A) 8.8 - 13.7 N·m (0.9 - 1.4 kgf·m, 6.5 - 10.1 lb·ft)

(B) 7.8 - 11.8 N·m (0.8 - 1.2 kgf·m, 5.8 - 8.7 lb·ft)

Drum type

Disc type

4.

Remove the rear seat.

(Refer to body -"Rear Seat Assembly")

5.

Remove the door scuff trim.

(Refer to body -"Door Scuff Trim")

6.

Disconnect the rear wheel speed sensor connector.

Inspection
1.

Measure the output voltage between the terminal of the wheel speed sensor and the body ground.

  

In order to protect the wheel speed sensor, when measuring output voltage, a 100 Ω resister must be used as shown.

2.

Compare the change of the output voltage of the wheel speed sensor to the normal change of the output voltage as shown below.

V_low : 0.59V - 0.84V

V_high : 1.18V - 1.68V

Frequency range : 1 - 2,500Hz

Replacement

Rear Wheel Speed Sensor Cap

1.

Remove the rear wheel hub bearing assembly.

(Refer to Driveshaft and axle - "Rear Axle Assembly")

2.

Fix the rear hub bearing assembly (A) on the vise.

  

When fixing on the vise, use a cloth not to be damaged the hub bearing assembly.

Be careful if excessive force for fixing on the vise may damage the hub bearing assembly.

3.

Check the direction of the sensor cap (A).

  

Before removing the sensor cap, check the direction of the sensor cap connector.

4.

Remove the sensor cap by hammering on a gap between sensor cap and hub bearing assembly using a scraper (A).

  

In order to widen the gap little by little, hammering around the bearing cap 10-20 times.

When removing the sensor cap, remove it in a straight direction not to damage the tone wheel or encoder.

Be careful not to damage the hub bearing assembly when using the hammer.

5.

Check if distorted or damaged the tone wheel or encoder (A).

  

Check if damaged the tone wheel or encoder after removing the sensor cap and replace the hub bearing if it was deformed.

If the tone wheel is deformed, it may arise MIL ON or other problems.

6.

Position the sensor cap to the same direction of sensor cap connector (A) as you checked before removing.

  

Before installing the sensor cap, do not let any foreign material and contaminant into the hub bearing assembly.

7.

Install the sensor cap (A) with the special service tool (09527-1S010).

  

Be careful not to tilt to one side when installing the sensor cap as it may damage the tone wheel or encoder.

When sensor cap installation, hammering it until the gap disappeared between the sensor cap and hub bearing assembly.

Special Service Tools guide.

SST No.
SST Inner diameter
Sensor cap outer diameter
09527-2W110
Φ82.1
Φ81.2, Φ81.4
09527-1S010
Φ58.9
Φ58.4
09527-AL100
Φ60
Φ59.5
09527-AL200
Φ65.9
Φ65.3
09527-AL300
Φ67.4
Φ67.2
09527-AL400
Φ73.2
Φ72.6
09527-AL500
Φ87.2
Φ86.6

8.

Install the rear wheel hub bearing assembly.

(Refer to Driveshaft and axle - "Rear Axle Assembly")

Front Wheel Speed Sensor
Components and components location Components 1. Front wheel speed sensor connector 2. Front wheel speed sensor Repair procedures Removal ...

ESC OFF Switch
Description and operation Description 1. The ESC OFF switch is for the user to turn off the ESC system. 2. The ESC OFF lamp is on when ESC OFF s ...

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