Kia Rio: Lubrication System / Oil Pan

Kia Rio 2017-2023 YB Service Manual / Engine Mechanical System / Lubrication System / Oil Pan

Components and components location

Components

1. Oil screen O-ring
2. Oil screen
3. Oil pan

4. Drain plug gasket
5. Drain plug

Repair procedures

Removal

1.	Remove the engine room under cover. (Refer to Engine And Transaxle Assembly - "Engine Room Under Cover")

2.	Drain engine oil. (Refer to Lubrication System - "Engine Oil")

Remove the oil pan (A).

Insert the blade of SST (09215-3C000) between the ladder frame and the oil pan. Cut off applied sealer and remove the oil pan.

•	Insert the SST between the ladder frame and the oil pan by tapping it with a plastic hammer in the direction of (1) arrow.

•	After tapping the SST with a plastic hammer along the direction of (2) arrow around more than 2/3 edge of the oil pan, remove it from the oil pan.

•	Do not turn over the SST abruptly without tapping. It be result in damage of the SST.

•	Be careful not to damage the contact surfaces of ladder frame and oil pan.

4.	Remove the oil screen (A).

Installation

Install the oil screen (A), with a new O-ring.

Tighten the bolts with the order blow.

Tightening torque :

9.8 - 11.8 N·m (1.0 - 1.2 kgf·m, 7.2 - 8.7 lb·ft)

Before installing the oil screen, apply a coat of engine oil to the O-ring.

Install the lower oil pan.

(1)	Using a gasket scraper, remove all the old packing material from the gasket surfaces.

(2)

Before assembling the oil pan, the liquid sealant TB1217H or LT5900H should be applied on lower oil pan.The part must be assembled within 5 minutes after the sealant was applied.

Bead width : 3.0 - 4.0 mm (0.12 - 0.16 in)

•	Clean the sealing face before assembling two parts.

•	Remove harmful foreign materials on the sealing face before applying sealant.

•	When applying sealant gasket, sealant must not protrude into the inside of oil pan.

•	To prevent leakage of oil, apply sealant gasket to the inner threads of the bolt holes.

Install the lower oil pan (A).

Tightening torque :

9.8 - 11.8 N·m (1.0 - 1.2 kgf·m, 7.2 - 8.7 lb·ft)

Uniformly tighten the bolts in several passes.

After assembly, wait at least 30 minutes before filling the engine with oil.

Always use a new drain plug gasket.

4.	Refill engine with engine oil.

❮Oil Pressure Switch

Repair procedures Removal and Installation 1. Disconnect the oil pressure switch connector (A) and then remove the oil pressure switch (B).

Oil Level Gauge & Pipe❯

Repair procedures Removal and Installation 1. Remove the oil level gauge (A). 2. Remove the intake manifold.

Other information:

Kia Rio 2017-2023 YB Service Manual: Smart Key Diagnostic

Repair procedures Inspection Self Diagnosis With Scan Tool It will be able to diagnose defects of SMART KEY system with KDS/GDS quickly. KDS/GDS can operates actuator forcefully, input/output value monitoring and self diagnosis. The following three features will be major problem in SMART KEY system.

Kia Rio 2017-2023 YB Service Manual: Windshield Wiper/Washer