Kia Rio: Clutch System / Clutch Tube

Kia Rio 2017-2023 YB Service Manual / Clutch System / Clutch Tube

Components and components location

Components

[Gasoline 1.2, 1.4]

1. Clutch pedal assembly
2. Ignition lock and clutch switch

3. Master cylinder
4. Clutch tube

[Gasoline 1.0 T-GDI, Diesel 1.4]

1. Clutch pedal assembly
2. Ignition lock and clutch switch
3. Master cylinder

4. Clutch regulator
5. Clutch tube

Repair procedures

Removal

[Gasoline 1.2, 1.4]

1.	Turn ignition switch OFF and disconnect the negative (-) battery cable.

2.	Remove the air cleaner assembly. G 1.2 MPI (Refer to Engine Mechanical System - " Air Cleaner") G 1.4 MPI (Refer to Engine Mechanical System - " Air Cleaner")

3.	Remove the battery and battery tray. G 1.2 MPI (Refer to Engine Electrical System - "Battery") G 1.4 MPI (Refer to Engine Electrical System - "Battery")

Loosen the clutch tube line bolt (A).

Do not spill brake fluid on the vehicle; it may damage the paint if brake fluid does contact the paint, wash it off immediately with water.

5.	Disconnect the clutch tube (A).

6.	Loosen the clutch tube nut (A)

[Gasoline 1.0 T-GDI, Diesel 1.4]

1.	Turn ignition switch OFF and disconnect the negative (-) battery cable

2.	Remove the air cleaner assembly. D 1.4 U2 TCI (Refer to Engine Mechanical System - " Air Cleaner") G 1.0 T-GDI (Refer to Engine Mechanical System - " Air Cleaner")

3.	Remove the battery and battery tray. D 1.4 U2 TCI (Refer to Engine Electrical System - "Battery") G 1.0 T-GDI (Refer to Engine Electrical System - "Battery")

4.	Remove the fuel filter. (Diesel vehicle only) D 1.4 U2 TCI (Refer to Engine Control / Fuel System - "Fuel Filter")

5.	Remove the ECM. D 1.4 U2 TCI (Refer to Engine Control / Fuel System - "Engine Control Module (ECM)") G 1.0 T-GDI (Refer to Engine Control / Fuel System - "Engine Control Module (ECM)")

6.	Loosen the clutch tube bracket bolts (B) and then remove the snap pin, flare nut (A) from the regulator.

7.	Loosen the release cylinder bolts (A) and then clutch tube nut (B) after removing release cylinder assembly (C).

Installation

When installing, O-rings of clutch tube should be replaced with a new one.

1.	Install in the reverse order of removal.

2.	After be equipped, perform bleeding air procedure after pouring the brake fluid. (Refer to Cltuch Release Cylinder - "Adjustment")

❮Regulator

Components and components location Componets [Gasoline 1.0 T-GDI, Diesel 1.4] 1.. Clutch pedal assembly 2. Ignition lock and clutch switch 3.

Clutch Release Cylinder❯

Components and components location Components 1. Union bolt 2. Gasket 3. Tube joint 4. Clutch tube 5. Valve plate 6.

Other information:

Kia Rio 2017-2023 YB Service Manual: Hazard Lamp Switch

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Kia Rio 2017-2023 YB Service Manual: Temperature Control Actuator