Kia Rio: Fuel Delivery System / Filler-Neck Assembly

Kia Rio 2017-2023 YB Service Manual / Engine Control / Fuel System / Fuel Delivery System / Filler-Neck Assembly

Repair procedures

Removal
1.

Open the fuel filler door and then remove the filler-neck mounting bolts (A).

Filler-neck assembly mounting bolt:

7.8 ~ 11.8 N.m (0.8 ~ 1.2 kgf.m, 5.8 ~ 8.7 lb-ft)

2.

Left the vehice.

3.

Remove the rear-LH wheel, tire, and the inner wheel house.

4.

Disconnect the fuel filler hose (A), the leveling hose (B) and the ventilation hose (C).

5.

Remove the filler-neck assembly from the vehicle after removing the bracket intallation bolt (A).

Filler-neck assembly bracket mounting bolt:

7.8 ~ 11.8 N.m (0.8 ~ 1.2 kgf.m, 5.8 ~ 8.7 lb-ft)

Installation
1.

Installation is reverse of removal.

    Repair procedures Removal 1. Remove the fuel pump. (Refer to Fuel Delivery System - "Fuel Pump") 2.

    Repair procedures Removal 1. Release the residual pressure in fuel line. (Reter to Fuel Delivery System - "Release Residual Pressure in Fuel Line") 2.

    Other information:

    Kia Rio 2017-2023 YB Service Manual: Smart Key

    Repair procedures Smart Key Smart Key Code Saving 1. Connect the DLC cable of KDS/GDS to the data link connector (16 pins) in driver side crash pad lower panel, turn the power on KDS/GDS. 2. Select the vehicle model and then do "Smart key code saving".

    Kia Rio 2017-2023 YB Service Manual: Blower Resistor (MANUAL)

    Repair procedures Inspection 1. Measure the resistance between the terminals. 2. The measured resistance is not within specification, the blower resistor must be replaced. (After removing the resistor) Replacement 1.

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