Kia Rio: Intake And Exhaust System / Exhaust Manifold

Components and components location

Components

1. Exhaust manifold gasket
2. Exhaust manifold
3. Exhaust manifold stay
4. Heat protector

Repair procedures

Removal and Installation
1.

Disconnect the negative battery terminal.

2.

Disconnect the oxygen sensor connector (A).

3.

Remove the front muffler.

(Refer to Intake And Exhaust System - "Muffler")

4.

Remove the exhaust manifold stay (A).

Tightening torque :

39.2 - 49.0 N·m (4.0 - 5.0 kgf·m, 28.9 - 36.2 lb·ft)

5.

Remove the heat protector (A).

Tightening torque :

8.8 - 10.8 N·m (0.9 - 1.1 kgf·m, 6.5 - 7.9 lb·ft)

6.

Remove the exhaust manifold (A).

Tightening torque :

29.4 - 34.3 N·m (3.0 - 3.5 kgf·m, 21.7 - 25.3 lb·ft)

7.

Remove the exhaust manifold gasket (A).

8.

Install in the reverse order of removal.

  

When installing, replace with a new gasket.

When installing the exhaust manifold, tighten the nuts with pre-torque first, and then tighten the nuts with specified torque in the sequence shown.

    Components and components location Components 1. Intake manifold 2. Intake manifold gasket 3. Positive crankcase ventilation (PCV) hose 4.

    Repair procedures Removal and Installation Front Muffler 1. Disconnect the rear oxygen sensor (A). 2.

    Other information:

    Kia Rio 2017-2023 YB Service Manual: Smart Key Unit

    Components and components location Components Connector Pin Information No. Connector A Connector B Connector C 1 - IGN2 Relay_output Battery (+)_Signal 2 SSB Switch1 signal_input P-CAN

    Kia Rio 2017-2023 YB Service Manual: Cluster Ionizer (FATC only)

    Description and operation Description The cluster ionizer helps to clean up odors in the vehicle or from the air-conditioner system. When the ignition switch ON, the inoizer runs a "CLEAN" mode and then a "ION" mode, switching every about 15 minutes.

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