Kia Rio: Intake And Exhaust System / Exhaust Manifold

Kia Rio 2017-2023 YB Service Manual / Engine Mechanical System / Intake And Exhaust System / Exhaust Manifold

Components and components location
Components

1. Exhaust manifold gasket
2. Exhaust manifold
3. Exhaust manifold stay
4. Heat protector

Repair procedures
Removal and Installation
1.

Disconnect the negative battery terminal.

2.

Disconnect the oxygen sensor connector (A).

3.

Remove the front muffler.

(Refer to Intake And Exhaust System - "Muffler")

4.

Remove the exhaust manifold stay (A).

Tightening torque :

39.2 - 49.0 N·m (4.0 - 5.0 kgf·m, 28.9 - 36.2 lb·ft)

5.

Remove the heat protector (A).

Tightening torque :

8.8 - 10.8 N·m (0.9 - 1.1 kgf·m, 6.5 - 7.9 lb·ft)

6.

Remove the exhaust manifold (A).

Tightening torque :

29.4 - 34.3 N·m (3.0 - 3.5 kgf·m, 21.7 - 25.3 lb·ft)

7.

Remove the exhaust manifold gasket (A).

8.

Install in the reverse order of removal.

  

When installing, replace with a new gasket.

When installing the exhaust manifold, tighten the nuts with pre-torque first, and then tighten the nuts with specified torque in the sequence shown.

Intake Manifold
Components and components location Components 1. Intake manifold 2. Intake manifold gasket 3. Positive crankcase ventilation (PCV) hose 4. Purge control sole ...

Muffler
Repair procedures Removal and Installation Front Muffler 1. Disconnect the rear oxygen sensor (A). 2. Remove the hanger (A). ...

Other information:

Kia Rio 2017-2023 YB Owners Manual: Inner panel fuse replacement


1. Turn the ignition switch and all other switches off. 2. Open the fuse panel cover. If the switch is located in the “OFF” position, a caution indicator will be displayed in the cluster. 3. Pull the suspected fuse straight out. Use the removal tool provided on the engine compartment ...

Kia Rio 2017-2023 YB Service Manual: Engine Oil


Flow diagram Flow Diagram Repair procedures Engine Oil And Filter Replacement    • Prolonged and repeated contact with mineral oil will result in the removal of natur ...

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