Kia Rio: Brake System / Brake Line

Kia Rio 2017-2024 YB Service Manual / Brake System / Brake System / Brake Line

Components and components location
Components

Repair procedures
Removal
1.

Disconnect the brake fluid level switch connector (A) and then remove the reservoir cap.

2.

Remove the front/rear wheel & tire.

Tightening torque:

107.9 - 127.5 N·m (11.0 - 13.0 kgf·m, 79.6 - 94.0 lb·ft)

3.

Remove the brake hose clip (A).

4.

Disconnect the brake tube by loosening the tube flare nut (B).

Tightening torque:

13.7 - 16.7 N·m (1.4 - 1.7 kgf·m, 10.1 - 12.3 lb·ft)

5.

Disconnect the brake hose from the brake caliper by loosening the bolt (A).

Tightening torque:

24.5 - 29.4 N·m (2.5 - 3.0 kgf·m, 18.1 - 21.7 lb·ft)

Inspection
1.

Check the brake tubes for cracks, crimps and corrosion.

2.

Check the brake hoses for cracks, damage and fluid leakage.

3.

Check the brake tube flare nuts for damage and fluid leakage.

4.

Check brake hose mounting bracket for crack or deformation.

Installation
1.

Install in the reverse order of removal.

  

Use a new washer (A) whenever installing.

2.

After installation, bleed the brake system.

(Refer to Brake system - "Brake System")

3.

Check the spilled brake oil.

Master Cylinder
Components and components location Components 1. Brake booster assembly 2. Reservoir 3. Master cylinder Repair procedures Removal ...

Brake Pedal
Components and components location Components 1. Brake member assembly 2. Stop lamp switch 3. Pedal assembly Repair procedures Removal ...

Other information:

Kia Rio 2017-2024 YB Service Manual: Clutch Tube


Components and components location Components [Gasoline 1.2, 1.4] 1. Clutch pedal assembly 2. Ignition lock and clutch switch 3. Master cylinder 4. Clutch tube [Gasoline 1.0 T-GDI, Diesel 1.4] 1. Clutch pedal assembly 2. Ig ...

Kia Rio 2017-2024 YB Service Manual: Rear Disc Brake


Components and components location Components 1. Cable cuide & Lever 2. Caliper body 3. Torque member 4. Brake pad 5. Return spring Repair procedures Removal Disc 1. Remove the rear wheel & tire. ...

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