Kia Rio: Brake System / Brake Line

Kia Rio 2017-2025 YB Service Manual / Brake System / Brake System / Brake Line

Components and components location
Components

Repair procedures
Removal
1.

Disconnect the brake fluid level switch connector (A) and then remove the reservoir cap.

2.

Remove the front/rear wheel & tire.

Tightening torque:

107.9 - 127.5 N·m (11.0 - 13.0 kgf·m, 79.6 - 94.0 lb·ft)

3.

Remove the brake hose clip (A).

4.

Disconnect the brake tube by loosening the tube flare nut (B).

Tightening torque:

13.7 - 16.7 N·m (1.4 - 1.7 kgf·m, 10.1 - 12.3 lb·ft)

5.

Disconnect the brake hose from the brake caliper by loosening the bolt (A).

Tightening torque:

24.5 - 29.4 N·m (2.5 - 3.0 kgf·m, 18.1 - 21.7 lb·ft)

Inspection
1.

Check the brake tubes for cracks, crimps and corrosion.

2.

Check the brake hoses for cracks, damage and fluid leakage.

3.

Check the brake tube flare nuts for damage and fluid leakage.

4.

Check brake hose mounting bracket for crack or deformation.

Installation
1.

Install in the reverse order of removal.

  

Use a new washer (A) whenever installing.

2.

After installation, bleed the brake system.

(Refer to Brake system - "Brake System")

3.

Check the spilled brake oil.

Master Cylinder
Components and components location Components 1. Brake booster assembly 2. Reservoir 3. Master cylinder Repair procedures Removal ...

Brake Pedal
Components and components location Components 1. Brake member assembly 2. Stop lamp switch 3. Pedal assembly Repair procedures Removal ...

Other information:

Kia Rio 2017-2025 YB Owners Manual: Auto light position


■ Type A ■ Type B When the light switch is in the AUTO light position, the taillights and headlights will turn ON or OFF automatically depending on the amount of light outside the vehicle. CAUTION Never place anything over the sensor (1) located on the instrument panel.This will ensu ...

Kia Rio 2017-2025 YB Service Manual: Front Disc Brake


Components and components location Components 1. Caliper body 2. Caliper carrier 3. Brake pad assembly [IN] 4. Brake pad assembly [OUT] 5. Pad return spring 6. Pad liner Repair procedures Removal Brake Pad 1. ...

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