Kia Rio: Brake System / Brake Pedal

Components and components location

Components

1. Brake member assembly
2. Stop lamp switch
3. Pedal assembly

Repair procedures

Removal
1.

Switch "OFF" ignition and disconnect the negative (-) battery terminal.

2.

Remove the crash pad lower panel.

(Refer to Body - "Crash Pad Lower Panel")

3.

Disconnect the brake switch connector (A).

4.

Disconnect the snap pin (A) and clevis pin (B).

5.

Remove the brake pedal mounting nuts (A).

Tightening torque :

16.7 - 25.5 N·m (1.7 - 2.6 kgf·m, 12.3 - 18.8 lb·ft)

Inspection
1.

Check the bushing for wear.

2.

Check the brake pedal for bending or twisting.

3.

Check the brake pedal return spring for damage.

Installation
1.

Install in the reverse order of removal

    Components and components location Components Repair procedures Removal 1. Disconnect the brake fluid level switch connector (A) and then remove the reservoir cap.

    Components and components location Components 1. Caliper body 2. Caliper carrier 3. Brake pad assembly [IN] 4.

    Other information:

    Kia Rio 2017-2023 YB Service Manual: High Mounted Stop Lamp

    Repair procedures Removal 1. Disconnect the negative (-) battery terminal. 2. Open the tailgate. 3. Remove the high mounted stop lamp (A) after loosening the mounting nuts.

    Kia Rio 2017-2023 YB Service Manual: Multifunction Switch

    Specifications Specifications Items Specifications Rated voltage DC 12 V Operating temperature range -22 - 176°F (-30 - 80°C) Rated load Washer Washer : 6A (Motor load) Components and components

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