Kia Rio: Clutch System / Clutch Master Cylinder

Kia Rio 2017-2025 YB Service Manual / Clutch System / Clutch Master Cylinder

Components and components location
Components

[Gasoline 1.2, 1.4 ]

1. Clutch pedal assembly
2. Ignition lock and clutch switch
3. Master cylinder
4. Clutch tube

[Gasoline 1.0 T-GDI, Diesel 1.4]

1. Clutch pedal assembly
2. Ignition lock and clutch switch
3. Master cylinder
4. Clutch regulator
5. Clutch tube

Repair procedures
Removal

[Gasoline 1.2,1.4]

1.

Turn ignition switch OFF and disconnect the negative (-) battery cable.

2.

Remove the crash pad lower panel.

(Refer to Body - "Crash Pad Lower Panel")

3.

Remove the push rod (A).

4.

Remove the air cleaner assembly.

G 1.2 MPI (Refer to Engine Mechanical System - " Air Cleaner")

G 1.4 MPI (Refer to Engine Mechanical System - " Air Cleaner")

5.

Remove the battery and battery tray.

G 1.2 MPI (Refer to Engine Electrical System - "Battery")

G 1.4 MPI (Refer to Engine Electrical System - "Battery")

6.

Remove the ECM.

G 1.2 MPI (Refer to Engine Control / Fuel System - Engine Control Module (ECM)")

G 1.4 MPI (Refer to Engine Control / Fuel System - Engine Control Module (ECM)")

7.

Disconnect the reservoir hose (A) and clutch tube (B) from the clutch master cylinder.

  

Do not spill brake fluid on the vehicle; it may damage the paint if brake fluid does contact the paint, wash it off immediately with water.

8.

Remove the clutch master cylinder (A) by turning it clockwise.

[Gasoline 1.0 T-GDI, Diesel 1.4]

1.

Turn ignition switch OFF and disconnect the negative (-) battery cable

2.

Remove the crash pad lower panel.

(Refer to Body - "Crash Pad Lower Panel")

3.

Disconnect the ignition lock & clutch switch connector.

4.

Remove the push rod.

5.

Remove the air cleaner assembly.

D 1.4 U2 TCI (Refer to Engine Mechanical System - " Air Cleaner")

G 1.0 T-GDI (Refer to Engine Mechanical System - " Air Cleaner")

6.

Remove the battery and tray.

D 1.4 U2 TCI (Refer to Engine Electrical System - "Battery")

G 1.0 T-GDI (Refer to Engine Electrical System - "Battery")

7.

Remove the fuel filter. (Diesel vehicle only)

D 1.4 U2 TCI (Refer to Engine Control / Fuel System - "Fuel Filter")

8.

Remove the ECM.

D 1.4 U2 TCI (Refer to Engine Control / Fuel System - "Engine Control Module (ECM)")

G 1.0 T-GDI (Refer to Engine Control / Fuel System - "Engine Control Module (ECM)")

9.

Disconnect the reservoir hose (A) and clutch tube (B) from the clutch master cylinder.

  

Do not spill brake fluid on the vehicle; it may damage the paint if brake fluid does contact the paint, wash it off immediately with water.

10.

Remove the clutch master cylinder (A) by turning it clockwise.

11.

Loosen the clutch pedal mounting nuts and bolt and then remove the clutch pedal (A).

Installation
1.

Install in the reverse order of removal.

2.

After be equipped, perform bleeding air procedure in clutch release cylinder after pouring the brake fluid.

(Refer to Cltuch Release Cylinder - "Adjustment")

Clutch Pedal
Components and components location Components [Gasoline 1.2, 1.4 ] 1. Clutch pedal assembly 2. Ignition lock and clutch switch 3. Master cylinder 4. Clutch ...

Regulator
Components and components location Componets [Gasoline 1.0 T-GDI, Diesel 1.4] 1.. Clutch pedal assembly 2. Ignition lock and clutch switch 3. Master cylinder ...

Other information:

Kia Rio 2017-2025 YB Owners Manual: Closing the trunk


To close, lower the trunk lid, then press down on it until it locks. To be sure the trunk lid is securely fastened, always check by trying to pull it up again. WARNING - Exhaust Fumes The trunk lid should always be kept completely closed while the vehicle is in motion. If it is left open or aj ...

Kia Rio 2017-2025 YB Service Manual: Sunroof Motor


Repair procedures Inspection 1. Disconnect the negative (-) battery terminal. 2. Remove the roof trim assembly. (Refer to Body - "Roof Trim Assembly") 3. Remove the glass motor (A) after loosening the mounting ...

Copyright © www.krioyb.com 2017-2025